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Marbach Automation & Service now offers a cleaning device for corrugated board die-cutting machines: the mplaten|cleaner. With it, the platen of a die-cutting machine can be cleaned efficiently by the machine operator and the machine’s productivity increased.
“Marbach Die Supplies” delivers materials for the production of cutting-dies to die-makers worldwide. At the urgent request of our customers, Marbach has now supplemented its portfolio. For some time past, a new kind of rubbering has been used for the Marbach cutting-die marbaspeed|r: it is called flexpower. From now on, this very successful rubber will also be available from Marbach as a raw material.
Marbach is approaching the end of an eventful year. 2017 has been characterized by innovative products that Marbach has brought to market to enable better customer performance. As well as investments in machinery and buildings. But with all that, Marbach has not forgotten people who are less fortunate. And that's why this Heilbronn-based company has remained true for many years to one key principle: "donating instead of giving". When selecting the recipients of donations, it is important for the Marbach management to divide the money between internationally well-known and regionally respected institutions. This year Marbach donated 7,000 euros to the aid organization Help – Help for Self-Help e.V. and 3,000 euros to the Kindersolbad gGmbH in Bad Friedrichshall.
Marbach Tool Manufacturing (Werkzeugbau) supplies customers worldwide with thermoforming tools for the packaging industry. As a result, the company can be found at trade fairs around the globe. This was also the case at the 9th International Plastic Fair (IPF) in Japan which took place from 24th to 28th October 2017 in Tokyo, Japan.
Marbach has focused on the topic: performance. Especially performance for its customers. Demanding of itself: to offer the right solution for every requirement. Against this background, Marbach has extended still further its knowledge and abilities during the last months. Besides innovative products, Marbach also offers its customers comprehensive services – and recently training courses.
Marbach Tool Manufacturing (Werkzeugbau) has in recent months increasingly sold tools with the Mafox|F system. This means that customers' demand for this Marbach technology has been growing significantly.
Marbach Tool Manufacturing, one of the leading producers of thermoforming tools for the plastics industry, presented some innovations from its product portfolio at the Thin Wall Packaging Asia in Singapore. Since the Thin Wall Packaging Cologne has been an important event in the industry for years, the Thin Wall Packaging Asia took place for the second time. And already it is the most important event for thin wall packaging in the Asian region. On the 18th and 19th of September, the “Who's Who” in the packaging industry for thin wall plastics met in Singapore. 100 participants came to the congress to listen to lectures, to take part in workshops and to network.
Marbach launched its tool marbaclean onto the market last year. Product safety and conformity to highest hygiene demands are benefits, that are attracting great interest in the market. marbacelan is ISEGA certified and therefore suitable for packaging production in the food industry – particularly for direct packaging, which has direct contact with the packaged goods.
Marbach knows the requirements of the market. Especially for manufacturing cigarette packaging where the demands on quality are high, and the packaging process has to be especially productive. With the crease bend tester, Marbach offers its customers a device with which creasing forces and folding resistance of a package can be tested precisely. For the smooth packaging process of cigarettes.
Marbach presented some time ago its technology for optically appealing visible edges in corrugated board packaging. Since then various customers are employing pure edge. One of these customers is the Sealed Air Verpackungen GmbH in Alsfeld, Germany. Sealed Air has been so convinced by this technology that in the meantime all its tools for single-wall corrugated board have been equipped with pure edge.
After the installation of a die-cutting machine at Marbach at the beginning of July, the preparations for the new training center are running at full speed at the Heilbronn-based die-maker. The official start is planned for the beginning of 2018. Marbach will then offer its customers training on the topics of die-cutting of paperboard and corrugated board. The focus will be on topics such as productivity and the significant reduction of make-ready time.
Since Marbach has restructured its division „Materials for the production of cutting-dies“ and has recently been renamed Marbach Die Supplies, the positive market acceptance has been very well received at Marbach. The extended portfolio has generated a positive mood with Marbach customers. Because as one of the main material suppliers in Germany, Marbach is the only company that is able to test its products in advance in its own production units and on the in-house die-cutting machine.
There are many different possibilities to refine packaging and to upgrade them for the POS. De- and embossing in 2D or 3D, hotfoil, pure edge or reverse cutting. But there are also sophisticated creases, for example many creases close to each other, make something special out of packaging. We offer our customers the right solution for every requirement with our tools and technologies. For extraordinary packaging at the POS. That is not only a visual but also a haptic experience for the consumers.
Customers of Marbach rely more and more on the application of steel counter plates as a counter-die. This development comes as no surprise since demands on functionality and appearance of packaging blanks are continually increasing. The steel counter plate meets both criteria. The high quality of the creases that are created with it, leads to a very good functionality of folds. Moreover it eliminates the occurrence of marks on the blank.
The sixth technology forum of the European Diemakers Association (ESU) took place between the 15th and 16th of September in Luxembourg. Marbach was on-site as an exhibitor to present its newest innovations with its two divisions Automation & Service and Die Supplies.
Marbach is known for its numerous innovations and wide service portfolio. To use the advantages of these innovations optimally for themselves and to find solutions for all requirements together with Marbach, that’s the high demand of the Marbach customers. Satisfied customers confirm that Marbach meets these requirements perfectly.
Marbach introduced its technology pure edge to the market last year. With it, visible edges of corrugated board packaging become especially appealing. In order to illustrate the appearance of pure edge more clearly for the customers, Marbach has now produced two packaging samples. The customers can request these samples to convince themselves first-hand about the advantages of the pure edge technology.
Marbach is still on the path to success with its premium stripping tool, the masterstrip|plate. During the last months this special stripping technology has significantly increased its percentage share of sales in all stripping tools. But why has this Marbach technology become so popular?
Marbach is an expert when it comes to creasing in cigarette packaging. With its extensive range of products, Marbach offers solutions for the highest requirements.
The masterstrip|plate is not only a powerful tool for high-speed dynamic stripping. It is also the perfect solution for making sure the side flaps in a cigarette box are cut through and opened up 100%.
Marbach has recently added a special high-speed tool for flat die-cutting to its portfolio: the marbaspeed cutting-die for corrugated board. This new Marbach tool has been catching on more and more in the market. It is characterized by its being equipped with a new type of rubber: Marbach flexpower. Initially only used for rotary tools, flexpower has been applied to flat tools for the corrugated board industry since earlier this year. With increasing success. More and more customers order their tool in this special version “marbaspeed”.
Marbach introduced its optimized blanking technology at the beginning of the year. Since then all upper marbablankers from Marbach are equipped with the new long-life component marbapusher|p. As a result customers are very pleased with the increased flexibility and productivity in their blanking process. The marbapusher|p is available exclusively from Marbach.
Marbach not only delivers cutting-dies, but also materials and tools for print shops.
Nicks ensure a smooth transport of sheets through the die-cutting machine. They should however distract as little as possible from the appearance. That’s why packaging producers always try to have as few and small nicks as possible. Nicks play an even greater role in producing a packaging blank. Because transport nicks affect the performance of the production process. And as a result machine speeds. Waste nicks are largely responsible for the waste-free quality of the produced blank.
More than a year ago Marbach launched its new blanking technology on the market. It has established itself more and more during the last months. Over 100 customers worldwide already use the new Marbach technologies marbablanker and lightblanker as the standard. And this number is continuously increasing.
Under the name Marbach Automation & Service, the Heilbronn-based cutting-die manufacturer supplies customers worldwide with machines and devices for die-making. Some time ago, and with huge success, Marbach introduced to the market its new plotter for ejection rubber. Marbach now has further refined the mplot.
Marbach ordered a die-cutting machine of the type Brausse 1060 ER at Brausse Europe in April 2017. With it, Marbach will create a training center for internal and external trainings during the next months. Moreover, using this machine, Marbach will test innovations and even better fulfil customer requirements. After 10 weeks, the waiting time was finally over: on the 3rd of July, the new machine was delivered to Marbach in Heilbronn.
Following established tradition at Marbach, the Heilbronn-based manufacturer of tools for the packaging industry, the 5th Family Day took place on the 7th of July 2017. It is a summer festival of a very special kind because the managers themselves cater for the employees and their families. The employees and their relatives spent a fun-filled day at the Marbach company premises in beautiful sunshine – only interrupted by a short thunderstorm. And more than 1,000 people came.
Marbach presented to the visitors of the Marbach & Brausse Innovation Days its solution for a fast make-ready and archiving of hotfoil clichés: the Marbach thinplate system. Customers save the most of make-ready time with this system. This advantage becomes especially clear for repeat orders. A customer, who has already used this system for years is the company Tako Carton Plant Ltd. – that belongs to the Pyroll-Group.
Marbach Tool Manufacturing (Werkzeugbau) will be present at the Kiefel Tech Day from the 28th to 29th of June 2017. Within the framework of TIML-cooperation “Best of each”, and together with the companies Kiefel and Ilsemann, Marbach will give a presentation on the topic “Product Development Competence and Handling”. In addition a Marbach TIML production tool will be shown live in action on a Kiefel machine KTR6.
Marbach operates worldwide. One of its 16 plants is located in Kielce, Poland. This subsidiary was housed in a rented building during the last years. The move into a newly constructed building took place in June 2016. This building has recently won an architecture award.
Marbach Tool Manufacturing successfully exhibited at the Chinaplas 2017 in Guangzhou (China). As part of the foreign and export promotion by the German government, Marbach was located in the German section of the Chinaplas with a small booth. All important German machine manufacturers, as well as numerous suppliers of machine parts and injection molders, were represented there.
Marbach launched its digital zone levelling technology at the drupa 2016 in Duesseldorf. Marbach has in the meantime equipped over 150 (and counting) die-cutting machines with it. At the beginning, digital zone levelling was only available in 102-106 format. Due to its huge success, Marbach can now offer it in the formats 76, 102-106 and 142-145. The formats 130 and 162 are still in progress.
Marbach built its own production hall in 2014 for its rotary tools product division. With that, Marbach created the capacity to meet the increasing need of high-tech rotary tools. Besides the production of rotary tools, services can be offered such as re-sharpening of tools as well as re-segmentation of Marbach and third-party tools.
Marbach not only delivers cutting-dies, but also the proper materials. During the last years, Marbach has increasingly extended its portfolio. And today it belongs to the large material suppliers in Germany. To underline this change in its name and also to focus on its core business, Marbach has decided to name its material division “Marbach Die Supplies”. Starting on the 1st of June, Marbach materials will be sold under this name.
Marbach has a reputation for offering the right solution for every requirement. It now lives up to this motto once more with its new die-cutting machine from Brausse. Because with it, Marbach will expand its competence as well as its range of services. This results in completely new possibilities for the Heilbronn-based cutting-die expert.
Marbach has implemented a new production process for the manufacture of rim-rolling screws for drinking cups. In the conventional process, rim-rolling screws were turned which limited flexibility concerning the contour. This flexibility however can be increased significantly through the milling process Marbach uses. With it, Marbach fulfils its motto “the right solution for every requirement” once more.
Marbach continues to invest in its machines. Since a Speedperformer KMD85 from Kiefel was installed in 2016, Marbach will soon expand its machine park even more. The Gabler M98 MAXX is the fourth Gabler machine that has been purchased by Marbach during the last years. A close partnership links Marbach and Gabler already since the 1980s.
Marbach has optimized its reverse cutting technology. With the new height-adjustable anvil, customers can now adjust anvil height of their cutting-die on their own, if necessary, and thereby save a significant amount of make-ready time.
With the nick-breaking technology Marbach has brought to the market – already in autumn 2016 – a solution that optimizes the blanking of very small blanks with a double knife. Since then, many customers have employed this new Marbach technology.
Marbach organized an Open House in cooperation with Brausse Europe and ITW foils under the name of “Innovation Days 2017” at the end of March. The event took place at the Brausse premises in s’Hertogenbosch (the Netherlands).
The address of Marbach has recently been changed. The postal address of Marbach die-cutting technology (Karl Marbach GmbH & Co. KG) and tool manufacturing (Marbach Werkzeugbau GmbH) has been for decades August-Häußer-Straße 5 + 6 in Heilbronn, but from now on both companies are to be reached under the new postal address Karl-Marbach-Straße 1.
Marbach presented at the CCE International in Munich innovations from its broad product portfolio. Many interested visitors were keen to learn more about the newest Marbach innovatons by the booth team.
At joint Marbach and BOBST ‘PERFORMANCE DAYS’ in Kuala Lumpur, Malaysia, carton converters from all over South-East Asia saw live demonstrations of the latest advances in tooling which cut production costs, increase efficiency and broaden the range of carton styles that cartonmakers can produce.
Marbach tool manufacturing is looking forward to another successful year in 2017. The company has many plans. The expansion will be continued under new management and the technologies presented at the K trade fair in 2016 will be rolled out globally. There will be investment in employees, machines and processes at all subsidiaries, in order to become even better and faster for our customers.
Marbach has introduced its latest generation of the rotary cutting-die marbaspeed|r at drupa and FachPack. Having positive impact: the demand has risen significantly. Various customers already have marbaspeed|r in operation. The trend is upward.
Marbach will exhibit at the largest plastics trade fair in Asia this year. The Chinaplas is widely recognized by the industry as one of the most influential exhibitions in the world. Comparable to the K in Duesseldorf, Germany and the NPE in Chicago, USA. The 31st Chinaplas will take place between the 16th and 19th of May 2017. 140,000 visitors are expected to attend.
Marbach has further optimized its blanking technology. At FachPack 2016, Marbach presented for the first time its new blanking presser marbapusher|p. Since then it has enjoyed great popularity amongst the customers. Therefore, as of now, it will be used as a standard at Marbach. This means that all male marbablanker tools will be delivered with marbapusher|p in the future.
Marbach presents its newest products in the areas of die-cutting technology and machines for cutting-die manufacturing at the IADD Odyssey in Schaumburg, Chicago (USA). The trade fair takes place between the 17th and 18th of May 2017.
Marbach exhibited this year once again with huge success at the Interplastica trade fair in Moscow. This international exhibition for plastics and rubber took place between the 24th and 27th January 2017 at the Expo Center in Moscow.
Marbach launched its digital zone levelling technology at drupa 2016. The product’s success was almost immediate: half a year later, over 100 die-cutting machines worldwide have been equipped with digital zone levelling. A strongly increasing trend. Marbach offers its product currently in 76, 102-106 and 142-145 format. More are already planned.
Marbach and Brausse Europe, together invite you to the Innovation Days in s’Hertogenbosch. Visitors can look forward to an exciting program with information and live machine demonstrations. According to the theme “reduction of make-ready times” visitors will learn more about efficient state-of-the-art packaging production. During the demonstrations, Marbach will present its latest technologies on different Brausse machines.
Marbach has extended a building at its headquarters in Heilbronn. Shortly after the new building at the subsidiary in Poland had been opened, structural expansion within the company group continued. Another story was added to an existing building in Heilbronn.
As a family owned business, the Marbach Group is taking responsibility for the coming generations. Sustainability has shaped the corporate philosophy of this globally active company for many years. With regards to this, much has been done in 2016, too.
Marbach Asia Pacific, the subsidiary of the Marbach Group in South-east asia, has recently installed a new die-cutting machine that will stay at the company for at least two years. The global manufacturer of cutting-dies can now showcase its tools in action on the Bobst Novacut 106 ER. This machine is equipped with all the important features, such as quick lock frames, 1mm plate exchange system with micrometer adjustment, and most importantly also a blanking unit.
The Marbach Group can look back over another eventful year that is now coming to an end. The year 2016 has been packed with numerous exhibitions. One outstanding and important change at Marbach: the new look of the company. Despite all of these changes, however, one thing remains the same: the tradition of “donating instead of gifting”. In selecting the recipients of the donation, it has always been very important to this management of the worldwide operating group to divide the money between internationally prestigious and regionally respected institutions.
The drupa 2016 started on the 31st of May in Düsseldorf. Half a year has passed since then. It’s time for an interim appraisal at the Marbach Group. The world leader in die-cutting technology was on-site with a 143 m² booth. And presented not only its newest technologies. But much more. The trade fair visitors experienced the new Marbach corporate design live. With a modern exhibition concept. New image movie. User-friendly Website. And a reference book for its customers that was published just in time for drupa: the Marbach Magalog, a mixture of magazine and catalog.
Nicks make the difference. They determine the performance. Nicks ensure a smooth transport of the sheet through the die cutter. And therefore determine if you can run the machine on half or full speed. Whether your blanks are waste free. Or not.
Automatic blanking is trending. The advantage is not just productivity. But also an exact delivery of the blanks. For optimal processing. Marbach, worldmarket leader in cutting-die manufacturing, has completely reworked its blanking technologies this year.
The who-is-who of the plastics and rubber industry meets every three years in Düsseldorf. This year, the trade fair took place between the 19th and 25th of October. Marbach, manufacturer of thermoforming tools, could excite the numerous visitors with its innovations.
FachPack in Nuremberg. An important substantial trade fair for the packaging industry. That took place between the 27th and 29th September 2016. Marbach presented its latest innovations on-site. Cuttings-dies for corrugated board. Paperboard. Technical applications. Labels. But also machines. And materials.
World market leader in die-cutting technology. Manufacturer of cutting-dies. Machines. Materials. And thermoforming tools. That’s Marbach. Marbach not only has a broad portfolio. But is also characterized by solutions that meet every requirement
Marbach is known for best tool performance. The Heilbronn based cutting-die manufacturer goes even further. With its new development. The digital zone levelling. It compensates and neutralizes wear and production caused disparities in the die-cutting machine.
The Marbach Website launch in May set a foundation for our online marketing. The website is the hub to which all other (social) media channels link to. With the most important information. About our company. Our products. Current news. Upcoming trade fairs. And events.
Marbach is one of the leading manufacturers of thermoforming tools. For the food industry. For packaging made of plastic. As an exhibitor at the K trade fair. The most important exhibition worldwide for the plastics and rubber industry. In Duesseldorf. Marbach will present its novelties there. Its new corporate design. New trade fair concept. And also the new website. The new image film. The latest brochure. And of course its exciting product innovations.
Steel-rule tools have a long tradition at Marbach. Since 1923. With them, the success story of the company began. Today, Marbach processes several 1.000 meters of rules per day. In more than 200 cutting-dies. For diverse packaging. Of paperboard. Or corrugated board.
Marbach’s new website has recently come online. Now, the new webshop has been launched. Both give an extensive overview of the broad portfolio of the world market leader. For each and every requirement we have the right solution. This is what characterizes Marbach. And what can be seen online, as well.
Marbach is a family owned business. As such the company group assumes responsibility for future generations. The topic sustainability characterizes the company philosophy. For many years. That’s why Marbach takes regular action in addition to the longterm CSR projects.
This year, the biggest trade fair for print media took place. Every 4 years, the industry meets in Duesseldorf. Marbach is with a stand on-site every time. As in previous years, the company has impressed its customers. With innovations. Such as the digital zone levelling sheet. The new blanker. And the hygiene cutting die marbaclean. But also with its booth. And the new corporate design. New sales documents. And of course with its best service. And consulting. The trade fair was a huge success for the Heilbronn based company. Also on a longterm basis.
The FachPack in Nuremberg. An important meeting point for the packaging industry. It will open its doors again at the end of September. More than 40.000 trade visitors will seek information about the newest packaging trends in approx. 100.000 m² exhibition space during the three days.
The Marbach Group can already say that this year’s drupa has been a huge success for the company. The world leader in die-cutting technology could register record attendance at its booth. Also the quality of the visitors was outstanding. The Marbach stand attracted numerous visitors with a new corporate design, new trade fair concept and exciting product innovations. There have been over 2,000 registered contacts during the 11 exhibition days.