We not only supply you with die-cutting, stripping and blanking tools for the production of folding cartons, but also support you in increasing your performance in packaging production. For this purpose, we have the "Marbach Performance Package" service in our portfolio.
Jan Brunner, Sales Manager at Marbach Stanzformtechnik: "Our customers must continuously produce faster and cheaper in order to stay competitive. But at some point, machine speeds reach their limits, so output has to be increased by employing other measures. Machine downtimes are a high cost factor, because during this time no production can take place and because no sales can be generated. So, the longer a die-cutting machine has to be set-up for a new job, the more costly it is for our customers. Short set-up times are therefore the crucial factor in modern folding carton production. This is where our Performance Package comes in: With little effort, customers can use it to sustainably increase their productivity."
The Performance Package is worked out and put together individually for you and depends on the conditions on-site. Factors such as machine equipment, machine condition, tool technologies used, but also work processes and employee qualifications play decisive roles, because these directly or indirectly influence set-up times.
The result of a performance package analysis is a written report of the results as well as a concrete action plan with recommendations for action and a presentation of potential for improvement. The basis for this is always an analysis of your existing processes. Brunner continues: "For this purpose, our application engineers use state-of-the-art recording and video technology to record the set-up of different jobs. This includes the machine environment, taken from different perspectives at our customers' sites. Our experts then analyze the recordings, work out the causes of inefficient set-up, use them to determine potential savings in detail and thus deliver a concept for optimizing set-up times that is tailored to the customer."
The Performance Package is made up of various modules that are individually adapted to your requirements. Each one addresses different areas and helps to reduce set-up times on the die-cutting machine. For example, machine upgrades such as the DZL|plate, the mplaten|cleaner platen cleaning device or the calibration tool directly reduce set-up time. In some places, suitable tool technologies can also save time. The die-cutting machine environment also has potential for improvement in terms of shortening distances and speeding up processes. These measures can be supplemented by employee training at the Marbach Academy, because well-trained machine operators also have a signifiant influence on productivity. In addition, the use of special system solutions such as CONNECT|M support you in bringing your productivity in packaging production to the top level.
Brunner explains, "With the help of this unique concept, our customers create smooth processes and safety in packaging production, can work in a highly productive way and thus remain competitive in a highly competitive market."
We will once again be an exhibitor at drupa 2024! This is the most important international trade fair for the printing industry and will take place in Düsseldorf from the 28th of May to the 7th of June 2024. We will present our products and services in the fields of performance, digitalization and sustainability.
We offer various blank separation solutions for separating blanks in packaging production. One of these technologies, which is extremely popular on the market, is the marbablanker. This is because this blanking tool is characterized above all by short set-up times and good handling during packaging production.
In addition to our portfolio of cutting-dies, we also offer suitable storage systems. The Marbach Die Storage System (MDSS) has been designed for optimally functioning in-house logistics at packaging manufacturers.
The Marbach MDSS storage system consists of special rack frames into which individual die cassettes are inserted. It has a modular design and can be configured according to customer requirements.
We are known for our requirement-tailored solutions. For applications in the medical sector, we have special tools in our portfolio that have been designed especially for this purpose.
Our special tools are characterized by their durability, fast delivery times and hygiene. Also, in terms of price, our solutions are unbeatable in a direct comparison.