We offer an innovative solution for the production of corrugated packaging with the marbacover|2.0 cutting-die. This cutting-die significantly reduces the bursting of inner layers, thereby enabling optimal cutting results and high packaging quality. At the same time, marbacover|2.0 supports smooth packaging processes and is suitable for nearly all corrugated board grades.
During the production of corrugated board packaging, inner layers can burst, particularly when using cover layers with lower quality characteristics or a high recycled content. With marbacover|2.0, the corrugated board is compressed evenly across its entire surface during the die-cutting process. This reduces stress, prevents layer tears, and ensures clean cut lines.
The results are stable processes, visually appealing packaging, and high product quality.
With marbacover|2.0, the corrugated board is compressed across its entire surface. The rubbering distributes forces evenly during the die-cutting process. This reduces stress peaks and significantly minimizes ceiling cracks. At the same time, thickness loss remains low at up to 15% in tests which supports the dimensional accuracy of the die-cuts.
The tool is suitable for nearly all corrugated board grades and can be easily combined with creasing systems. In this way, marbacover|2.0 increases flexibility and process stability in production.
Ralf Nuyken, Corrugated Board Industry Manager at Marbach, explains: “When manufacturing corrugated board packaging, there is a risk that the inner layers of the corrugated board will burst open, especially when cover layers made of low-quality materials are used. With marbacover|2.0, we offer a solution that minimizes the risk of the inner layers bursting open. This is because marbacover|2.0 evenly compresses the corrugated board during the die-cutting process. This minimizes stress and prevents cracks in the corrugated board.”
marbacover|2.0 significantly reduces scrap and makes the packaging process more stable. Since the loss in thickness remains minimal, no time-consuming process adjustments are necessary. This saves time and money. Fewer downtimes and less rework ensure that the use of marbacover|2.0 quickly pays for itself.
marbacover|2.0 protects the packaged product, improves the appearance of the packaging, and delivers reliable results even with varying material qualities and challenging raw materials.