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die-cutting technology
22. June 2026

One year later. A success story with a bright future. Marbach America – Germantown: Targeted investments and successful integration lay the foundation for further growth.

We draw a positive conclusion after the first year at the Germantown, Wisconsin, location. Since its integration into the Marbach Group, extensive investments have been made in machinery, infrastructure, and processes. The result is more efficient workflows, modern manufacturing technologies, and a strong foundation for further growth, with tangible benefits for you.

A key focus was on modernizing production. In the manufacture of rotary dies, additional assembly workstations were set up and a modern rotary bending machine was installed. This has reduced production times by approximately 20 to 30 percent. At the same time, the new machine enables greater bending precision, which improves the quality of the cutting rules and significantly reduces the need for rework.

“The changes over the past twelve months are visible throughout the entire operation. With the new machines, optimized processes, and the support of the Marbach Group, we have been able to significantly increase our efficiency while further improving quality. I am particularly proud of how committed our team has been in supporting and shaping this transformation,” explains Bryan Heaney, Operations Supervisor at Marbach America – Germantown.

Targeted investments were also made in the area of flat tools. New assembly workstations ensure more efficient workflows and greater process reliability. A new laser accelerates the production of laser-cut dieboards while simultaneously increasing production capacity. These investments are complemented by a new plotter and a flat grinding machine for quick adjustments directly on-site.

In addition to production, the infrastructure has also been specifically upgraded. A new forklift, additional transport vehicles, expanded storage capacity, and optimizations in materials management ensure more efficient processes and improved internal logistics. A new air compressor with a modernized air distribution system also contributes to better working conditions and a cleaner production environment.

For you, these measures mean one thing above all: greater delivery reliability, consistently high and further improved tool quality, and even more flexibility in collaboration. At the same time, you benefit from the security of a strong partner that combines local customer proximity with the capabilities of an internationally positioned corporate group.

A key factor in this success was the close collaboration within the Marbach Group. Specialists from various locations supported the team in Germantown in introducing new processes, systems, and quality standards. This enabled the transfer of valuable know-how and the successful implementation of the integration.

Today, Marbach America – Germantown employs 34 people. Despite numerous changes, the close-knit and family-like corporate culture has been preserved. At the same time, modern structures, new technologies, and integration into the international Marbach organization provide additional stability and opportunities for growth.

“With Germantown, we have a location that is an excellent fit for Marbach. The successful development in the first year demonstrates the potential of this team. Together, we will continue to strategically develop the location in the future and offer our customers in North America even greater performance and proximity,” says Fernando Pires, CEO of Marbach America.

With its successful investments and seamless integration, Marbach America – Germantown is exceptionally well-positioned to meet the future demands of the North American market. Today, the location stands for high performance, reliable deliveries, improved quality, and collaborative partnerships and thus for a strong partner, both today and in the future.

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