One machine upgrade, popular with Marbach customers, is the digital zone levelling DZL|plate. This protection plate is individually provided with a printed height profile and so can be adapted to the respective conditions of the die-cutting machine. The DZL|plate thus takes over the zone levelling of the machine, which reduces the make-ready times of the rules for each individual job.
Bernhard Reisser, Industry Manager for the folding carton industry at Marbach: "For several years, the digital zone levelling DZL|plate has been successfully established on the market by us. And since this year, we also offer a second version, the DZL|plateXL. With its two-part protective plate, this has been developed explicitly for large-format corrugated die-cutting machines."
Digital zone levelling compensates for height differences in the die-cutting platen area – with a maximum height compensation potential of up to 0.15 mm. In this way, it not only ensures optimum pressure conditions during die-cutting, but also reduces knife set-up times.
Reisser continues: "Our customers are enthusiastic about this technology and confirm a cutting pressure reduction of 15-30% as well as a make-ready time saving of well over 30% per job. Many of our customers have now equipped their entire machine park with digital zone levelling and have, as a result, become significantly more efficient in finishing of their orders. Especially in these fast-moving times, this important increase in performance means a clear competitive advantage for our customers."
Digital zone levelling pays for itself quickly through its longevity and usually pays for itself within a few months. Anyone interested can find an amortization calculator on the Marbach website at: https://www.marbach.com/en/products/digital-zone-levelling
We will once again be an exhibitor at drupa 2024! This is the most important international trade fair for the printing industry and will take place in Düsseldorf from the 28th of May to the 7th of June 2024. We will present our products and services in the fields of performance, digitalization and sustainability.
We offer various blank separation solutions for separating blanks in packaging production. One of these technologies, which is extremely popular on the market, is the marbablanker. This is because this blanking tool is characterized above all by short set-up times and good handling during packaging production.
In addition to our portfolio of cutting-dies, we also offer suitable storage systems. The Marbach Die Storage System (MDSS) has been designed for optimally functioning in-house logistics at packaging manufacturers.
The Marbach MDSS storage system consists of special rack frames into which individual die cassettes are inserted. It has a modular design and can be configured according to customer requirements.
We are known for our requirement-tailored solutions. For applications in the medical sector, we have special tools in our portfolio that have been designed especially for this purpose.
Our special tools are characterized by their durability, fast delivery times and hygiene. Also, in terms of price, our solutions are unbeatable in a direct comparison.