Marbach Automation & Service now offers a cleaning device for corrugated board die-cutting machines: the mplaten|cleaner. With it, the platen of a die-cutting machine can be cleaned efficiently by the machine operator and the machine’s productivity increased.
The productivity requirements of the market for die-cutting tools are high. Ever shorter make-ready times are demanded. Important factors in minimizing these times are the technological equipment and the quality of the die-cutting, stripping and blanking tools themselves. For maximum output – in addition to the used tooling technologies and their functionality – the condition of die-cutting machines also play a major role.
Sandra Hemberger, Sales Marbach Automation & Service: “The die-cutting machine becomes subject to natural wear and tear during the packaging production. But that’s not all. Through increased soiling of the platen, unevenness in this area grows steadily. This results in increased make-ready work. And with that productivity declines little by little. With the aim of offering our customers the optimal solution for every requirement, we have developed a new platen cleaning device. The mplaten|cleaner is characterized by easy handling and is less expensive to purchase than conventional systems.”
With this tool, dirt and rust is removed from the platen. Through cleaning unevenness is smoothed out and therefore the work needed for setting-up a tool is reduced significantly. The tonnage can then be reduced thus extending the tool life span. Moreover the die-cutting results are also positively affected through a clean platen.
A purification process is not easy due to different machine factors. That’s why many printing and shops and cutting departments have skipped any regular comprehensive cleaning of the platen in the past. Hemberger continues: “With our new platen cleaning device, the upper and lower part of the platen can be cleaned with only one movement. The disassembly of the chain in the die-cutting machine is not necessary. The mplaten|cleaner is designed in such a way that even difficult to access spots can be easily reached. Cleaning can be accomplished by the machine operator and takes – when carried out regularly – usually not longer than one hour. Depending on the condition of the machine, the first cleaning can naturally take some more time. It is however worth investing this time in maintaining the condition of the machine. Because this time and effort for cleaning pays off quickly through a positive impact on the make-ready times.”
Marbach recommends cleaning the machinery every six months in order to maintain die-cutting machines in the best condition.
Special situations require special actions. In view of current events, we are intensively engaged in the question of how we can support facilities such as hospitals, nursing homes, etc., but also how we can protect our employees. In addition to door handle hooks for employees, which we manufacture ourselves at our Heilbronn site and which are already actively in use, we are currently producing special face shields which are used in hospitals.
Marbach employs 1,500 people worldwide. As an employer Marbach attaches great importance to the health of its employees. Therefore, the company decided to offer its employees attractive bicycle leasing in 2017 at its headquarter in Heilbronn. Recently the 150th bicycle has been leased from Marbach.
Marbach is known in the market for providing individual solutions. So far, manual top knives have not been part of Marbach's portfolio. However, as customer requirements for high-precision manual top knives have become more and more demanding, Marbach has intensively dealt with this topic. The result is tools manufactured in a new production process which optimally meets customer requirements for more precision.
Marbach uses numerous dieboards for its cutting-dies. Depending on the requirements of the order, suitable dieboard material is selected in coordination with the customer. For high demands on the dimensional stability and service life of a tool, the Marbach portfolio includes various dimensionally stable dieboards.