Marbach has been a specialist for the production of cutting-dies for the packaging industry for many decades. In addition, the Marbach portfolio also includes tools for special technical solutions. One of which is the production of cutting-dies with particularly high cutting rules.
Marbach Sales Manager Michael Kiesel: "When die-cutting thermoformed parts, displays or even foamed plastic, the cutting-dies have to meet very special requirements. In these cases it is not sufficient to equip a tool with the usual cutting rules measuring 23.8 mm in height. Here the steel rules must be significantly higher. The height depends on the material to be die-cut. We can handle heights of up to 100 mm without any problems. If a cutting rule height of 100 mm is not enough, we can gain additional height by under building it."
What distinguishes the Marbach tools is their high precision and special processing. Besides using multiplex wood as the base plate, aluminum can also be used for high demands. Depending on the customer's requirements, the joints of the cutting rules can be laser-welded, spot-welded or with a conventional weld seam.
Kiesel continues: "We use special bending equipment for processing the steel rule. This allows contours with many bends but few joints.
A tool technology that is used for very special requirements.
For more than a year Marbach has had a tool in its portfolio that is used whenever customers do not want to use blanking for a job, but still value efficiency. The so-called universal sheet delivery is used in the upper part of a blanking station to perfectly stack die-cut sheets.
The tools from Marbach are known for their performance, and the split anvil is no exception. This is an intelligent solution for reducing make-ready times. It simplifies the set-up process for packaging with the tear-open function reverse-cutting.
Speed and zero waste. These are the two criteria that a modern rotary die must meet in the production of corrugated packaging. And it must not only crease and die-cut, but also fulfill the function of stripping waste. No easy task.
Marbach Die Supplies liefert alle Materialien, die ein Stanzformenbauer benötigt. Einer der Power seller des Materiallieferanten ist die Spezialgummierung flexpower. Dieses Material eignet sich für den Einsatz auf flachen und rotativen Stanzformen für die Herstellung von Wellpappe-Verpackungen.