Marbach launched its digital zone levelling technology at the drupa 2016 in Duesseldorf. Marbach has in the meantime equipped over 150 (and counting) die-cutting machines with it. At the beginning, digital zone levelling was only available in 102-106 format. Due to its huge success, Marbach can now offer it in the formats 76, 102-106 and 142-145. The formats 130 and 162 are still in progress.
Order-related zone levelling no longer applies
Amongst others, it used to be necessary to fill up worn-out areas with make-ready paper when setting-up every single order. With digital zone levelling this process has become significantly more efficient. Zone make-ready has only to be implemented once and then will last several months.
Functionality of digital zone levelling
The operator makes an impression of the machine using a standardized procedure. Marbach then produces a new, modified cover plate for the make-ready sheet. Individually for every machine. This levels out height deviations of the cutting platen. And so the area make-ready for every single tool no longer applies. In this way the performance of the packaging production increases.
Time-savings from 30-50%
Marbach developer Sascha Wormser: “We are very happy with the success of digital zone levelling. More than 150 customers have ordered it since drupa. The feedback has been positive throughout. According to our customers, the make-ready time savings through digital zone levelling lies around 30-50%. With this saved time, customers can produce other jobs. A significant increase in productivity.”
Some Marbach customers have already equipped all of their machines with digital zone levelling due to the high productivity gains. And thus they profit on every single machine due to its increased efficiency.
Make-ready free die-cutting is around the corner
Sascha Wormser continues: “When the customers use digital zone levelling and when supplemented with our mpower|+ technology the time-savings are even higher. Make-ready free die-cutting is now very close to possible.”
Marbach Automation & Service now offers a cleaning device for corrugated board die-cutting machines: the mplaten|cleaner. With it, the platen of a die-cutting machine can be cleaned efficiently by the machine operator and the machine’s productivity increased.
“Marbach Die Supplies” delivers materials for the production of cutting-dies to die-makers worldwide. At the urgent request of our customers, Marbach has now supplemented its portfolio. For some time past, a new kind of rubbering has been used for the Marbach cutting-die marbaspeed|r: it is called flexpower. From now on, this very successful rubber will also be available from Marbach as a raw material.
Marbach is approaching the end of an eventful year. 2017 has been characterized by innovative products that Marbach has brought to market to enable better customer performance. As well as investments in machinery and buildings. But with all that, Marbach has not forgotten people who are less fortunate. And that's why this Heilbronn-based company has remained true for many years to one key principle: "donating instead of giving". When selecting the recipients of donations, it is important for the Marbach management to divide the money between internationally well-known and regionally respected institutions. This year Marbach donated 7,000 euros to the aid organization Help – Help for Self-Help e.V. and 3,000 euros to the Kindersolbad gGmbH in Bad Friedrichshall.
Marbach Tool Manufacturing (Werkzeugbau) supplies customers worldwide with thermoforming tools for the packaging industry. As a result, the company can be found at trade fairs around the globe. This was also the case at the 9th International Plastic Fair (IPF) in Japan which took place from 24th to 28th October 2017 in Tokyo, Japan.