In 2016 Marbach launched its digital zone levelling DZL|plate. Since the application range of the DZL|plate had been limited to small-format machines for processing paperboard, Marbach recently added the DZL|foil to its portfolio. This has been designed for large-format corrugated board die-cutting machines. Customers using digital zone levelling are excited about this simple but efficient solution which reduces make-ready time.
Without the use of digital zone levelling when setting up an order, it is necessary among other things, to fill out the die-cutting platen’s worn zones with make-ready paper. This is required for each individual order. This was the standard. With digital zone levelling, the standard has changed. Because an individual impression is made for each production machine. On the basis of this, the height profile of the respective machine is transferred to a vetronite plate or foil. The technology used will depend on the format size of the die-cutter. The medium with the created height profile is then inserted into the die-cutting machine. As a result, area make-ready no longer has to be carried out on each order, but only once, and it will then last for several months. A significant time saving for the operator.
Marbach application engineer Ingo Graham: "Our customers who use digital zone levelling are thrilled. You no longer need to spend time on area make-ready, but need only to equip your machine once with digital zone levelling. This saves a considerable amount of make-ready time on each individual job. The resulting costs of the digital zone levelling are paid off after a short time. To visualize this, we have a calculator on our homepage that shows how quickly the use of digital zone levelling pays off."
Many Marbach customers who have tested the product have now equipped all their machinery with digital zone levelling.
Marbach opened its Marbach Academy in 2017. In its first year, more than 220 participants visited the training center in Heilbronn. And since then the number has been constantly growing. Marbach is training the industry in the die-cutting process.
An eventful year has come to an end for the cutting-die and thermoforming tool manufacturer Marbach. Marbach has a nice tradition of making donations at Christmas instead of giving presents to customers. When selecting recipients, it is important for the Marbach management to divide the money between internationally known and regionally respected institutions. Because the Heilbronn-based company is active all over the world .This year, Marbach has donated 7,000 euros to help in Burkina Faso and 3,000 euros to the protection against freezing to death by the Aufbaugilde Heilbronn.
The focus of Marbach is optimizing the performance of its customers. For this reason Marbach offers extensive services. In addition to training on the subject of die-cutting packaging, Marbach now also offers packaging services in its portfolio.