Marbach launched its digital zone levelling technology at the drupa 2016 in Duesseldorf. Marbach has in the meantime equipped over 150 (and counting) die-cutting machines with it. At the beginning, digital zone levelling was only available in 102-106 format. Due to its huge success, Marbach can now offer it in the formats 76, 102-106 and 142-145. The formats 130 and 162 are still in progress.
Order-related zone levelling no longer applies
Amongst others, it used to be necessary to fill up worn-out areas with make-ready paper when setting-up every single order. With digital zone levelling this process has become significantly more efficient. Zone make-ready has only to be implemented once and then will last several months.
Functionality of digital zone levelling
The operator makes an impression of the machine using a standardized procedure. Marbach then produces a new, modified cover plate for the make-ready sheet. Individually for every machine. This levels out height deviations of the cutting platen. And so the area make-ready for every single tool no longer applies. In this way the performance of the packaging production increases.
Time-savings from 30-50%
Marbach developer Sascha Wormser: “We are very happy with the success of digital zone levelling. More than 150 customers have ordered it since drupa. The feedback has been positive throughout. According to our customers, the make-ready time savings through digital zone levelling lies around 30-50%. With this saved time, customers can produce other jobs. A significant increase in productivity.”
Some Marbach customers have already equipped all of their machines with digital zone levelling due to the high productivity gains. And thus they profit on every single machine due to its increased efficiency.
Make-ready free die-cutting is around the corner
Sascha Wormser continues: “When the customers use digital zone levelling and when supplemented with our mpower|+ technology the time-savings are even higher. Make-ready free die-cutting is now very close to possible.”
Marbach is already looking forward to the opening of drupa on 16 June 2020. The most important international trade fair for the printing industry, which takes place every four years, is a very special highlight for Marbach. In addition to its latest innovations, Marbach will present its extended portfolio of packaging services in Duesseldorf.
With its calibration tool package, Marbach ensures that its customers can quickly and easily re-adjust the components of their die-cutting machine for flat die-cutting of corrugated board. This results in a significant reduction of set-up and make-ready times.
Marbach started its training program one and a half years ago. Under the name "Marbach Academy. More knowledge. More skills." Today Marbach offers practice-oriented training courses in all aspects of die-cutting packaging. The new training program for 2020 is now available
The portfolio of Marbach Die Supplies includes materials for the rubbering of cutting-dies. When it comes to rubber materials, the most important thing is that they are resistant and durable. When used in the right place in the cutting-die, they ensure that the paperboard material is ejected optimally during the cutting process. In addition, they ensure the stability of the nicks and thus provide smooth production processes in the die-cutting machine.